EV Battery Cold Plates

EV battery pack cold plates with dual FSW and brazing processes, IATF 16949 certified

Cooling Power
3~8kW / module
Welding Process
FSW / Brazing
Pressure Rating
≥1.5 MPa
Material
AL6061-T6 / AL3003
Dimensional Accuracy
±0.1mm
Certification
IATF 16949 / PPAP
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Battery Pack Cold Plates — Failure Is Not an Option

EV battery thermal management directly impacts safety and range. Cold plates must withstand 1.5MPa+ pressure and survive hundreds of thermal cycles without cracking. Space inside the battery pack is at a premium — the cold plate must be thin yet dissipate heat effectively. These two requirements are inherently contradictory — it takes process expertise to balance them.

Two Welding Processes — Choose as Needed

FSW suits thick plates and large sizes, with high weld strength and low deformation; brazing suits complex channel and thin-plate structures, welding fins and base plates into a single piece. Bisite has mature production lines for both processes and recommends the best fit based on customer requirements — we will not push one just because it is the only equipment we have.

Automotive-Grade Requirements

IATF 16949 certification is not bought — it is earned by following the process. PPAP documents, control plans, FMEA, SPC — we have been doing these automotive requirements for 3 years, every required record in place. From A-sample to SOP, we accompany customers through the entire journey.

Need custom machining solutions? 165 CNC machines on standby, response within 48 hours